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Crude Oil Distillation Unit

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  Crude Oil Distillation Unit (CDU): is the first processing unit in virtually all oil refineries. The CDU distills the incoming crude oil into various fractions of different boiling ranges, each of which are then processed further in the other refinery processing units. The cdu refinery is often referred to as the atmospheric distillation unit because it operates at slightly above atmospheric pressure. The products of cdu in refinery include gasoline, kerosene, light diesel oil, heavy diesel oil, heavy oil…etc.   Application of CDU: 1. Widely used in oil refinery field.   2. Gasoline, diesel, kerosene can be obtained through the integrated CDU VDU in oil refinery process.   3. The different components are collected and utilized separately.       Advantages of CDU: 1 Advanced manufacturing method and quality 2 CDU equipment are inspected under ASME standard. 3 Professional services, economical price, short delivery time 4 The integrated cdu unit in r...

Sulfur Recovery Unit

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  Sulfur Recovery Unit (SRU): SRU is widely used to recover sulfur-containing, poisonous acidic gas in the oil refinery process. The most commonly applied method in the sulphur recovery unit process is the Claus Process, which burns the incoming gas with oxygen, refrigerates the burnt gas, and recovers sulfur from the burnt gas. SRU claus unit converts sulfur gas such as H2S into elemental sulfur, so as to convert waste into treasure and protect the environment.   Application of SRU: 1. Separate sulfur from sulfur-containing oil 2. Recover the wasted material efficiently 3. This sulphur recovery unit in refinery can reach rather high sulfur purity   Advantages of SRU: 1. Sulphur recovery unit process reduces the pollution of refineries greatly, and it's environmentally friendly.   2. The SRU unit turns H2S into useful material, reduces power consumption, and can bring huge economic benefits.   3. Harmless processing of H2S which was produced during the refining...

Semi-regenerative Reforming

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 Semi-regenerative Reforming (SRR): With the help of heating, hydrotreating and catalyst, semi-regenerative reforming is a process which is used to convert petroleum refinery naphtha distilled from crude oil (typically having low octane ratings) into high-octane liquid products called reformates, which are premium blending stocks for high-octane gasoline. Compared with other regenerative reforming types, semi-regenerative petroleum reforming has advantages includes  low investment, low operating fee…etc. Semi reforming of petroleum can also be applied in various production scales.     Application of SRR: 1. Widely used in petrochemical industry.   2. In the hydrogenation, heating, high pressure conditions for light gasoline fractions or naphtha can be processed to be re-gasoline.   3. High-octane petrol is produced by using SRR.   4. Large amount of aromatics will also be produced.     Advantages of SRR: 1. The reforming crude oil design ma...

Fluid Catalytic Cracking Unit

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  Fluid catalytic cracking unit (FCC): FCC is one of the most important conversions processes used in oil refinery process. The purpose of FCC unit is to transfer heavy crude oil into light oil. Under the action of heat and catalyst, upgrades the heavier, higher-boiling fractions from the crude oil distillation by converting them into lighter and lower boiling, more valuable products like cracking gas, gasoline and diesel oil etc.   Application of FCC: 1. Many products including ethylene, petrol, diesel, Heavy diesel, slurry oil … etc. could be obtained by using FCC refinery unit.   2. PCC's FCC refinery unit has a high catalytic efficiency.   3. One of the main methods of secondary processing of oil, in the role of high temperature and catalyst to make heavy oil cracking reaction, into crack gas, gasoline, and diesel.   Advantages of FCC: 1. The process of blowing air can make the catalyst regeneration, recycling.   Subsequent reaction heat is provided by...

Modular Refinery

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  PCC's modular refinery are designed and fabricated in our manufacturing base located in Tianjin, China. As the name implies, all equipment is constructed in modules that are designed to be transported quickly and easily anywhere in the world. As one of the experienced modular oil refinery manufacturers, PCC provides reliable modular solutions that meet global standards.   Depending on the refining capacity, modular crude oil refineries can be designed and constructed with the major part of the work accomplished in our factory in a controlled atmosphere. This greatly improves efficiency and keeps modular refinery cost predictable and competitive. We do as much of the work in our factory as possible, controlling man hours and material costs through the immediate access afforded by our on-site engineering and design facilities.   For the largest Modular Refineries some components (such as crude distillation columns) are too large to mount on skids and must be shipped sep...

LNG Plant

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 lng plant process description Process of lng processing plant   After compression, the feed gas is processed by dehydration and heavy hydrocarbon separation units. Please see the attached PFD. Process description is detailed as follows: Feed gas compress unit After measuring, the feed gas flows into the compress unit, and boosts the pressure to 2.4Mpag, pressurized gas flows into the dehydration unit. HDU: Dehydration Unit Remove H2O in the feed gas, output dry gas and control dew point lower than -80 ℃ .   After gas sweetening unit (GSU), next process is dehydration unit (DHU). DHU is used to meet water content in the specification, and it can reduce water to 1ppm. The technology adopted is temperature swing adsorption (TSA).   LQU: Liquefaction Unit Liquefaction technology is based on refrigeration cycles, which takes hot and pretreated feed gas, cools and condenses it to cryogenic temperature into liquid product. Refrigerant is a part of natural gas, R22 and ethy...

Heavy Hydrocarbon Removal Unit

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  Heavies Removal Unit (HRU) is used to remove C3+ hydrocarbons from feed gas. As a key hydrocarbon removal step in gas processing, the operation of an HRU is based on the deep refrigeration provided by vapor ethylene to produce reflux to NGL recovery columns.   The process includes direct heat exchange process, NGL/LNG integrating process, and freezing process. HRU can be operated with or without liquefaction unit.   HSU -- Heavies Separation Unit Heavies Separation Unit (HSU) is installed in conjunction with HRU. Once NGL has been removed from the natural gas stream, it must be fractioned into base components, which can be sold as C3 LPG and C4+ hydrocarbons products. For more information about pcc china , please feel free to contact us!  

Modular Gas Processing

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  PCC has proven track record of providing comprehensive gas utilization solutions for onshore and offshore projects. Such solutions often ensure the implementation of innovative technologies packaged with global project management and execution expertise.   A natural modular gas plants is required for most gas streams that are produced from a gas well or an associated oil well. Natural gas in its raw form can contain water, NGL (Natural Gas Liquids), CO2 and H2S.   The natural gas from well heads usually requires processing to remove these contaminates from the gas stream. Gas streams from refinery or other processes require natural gas processing plant design as well to remove liquids and condition the gas stream for its optimum purpose.   For more information about pcc china and gas plant design , please feel free to contact us!

Diesel Hydrotreating Unit

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  Diesel Hydrotreating Unit (DHT): uses hydrogen to desulfurize the naphtha fraction from the crude oil distillation or other units within the refinery. As a key system in the diesel hydrotreating process, dht refinery   plays an essential role in improving fuel quality and environmental performance. This refinery equipment ensures cleaner diesel production in the oil and gas refinery process.   Application of dht unit in refinery : 1. Remove impurities and polluted elements from diesel fraction with a high efficiency, making it a crucial component similar to a diesel hydrotreater used in modern refineries.   2. PCC's DHT can increase the performance of diesel product   3. The production diesel hydrotreating process   can be more environmental friendly by using our unit.   Advantages of DHT: 1. The energy consumption of PCC's DHT product is very low   2.  The price of PCC's DHT product is economical   For more information   about pc...

Processing Units of Oil Refinery

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  Crude Oil Distillation Unit Crude oil refinery units : is the first processing unit in virtually all oil refineries. The CDU distills the incoming crude oil into various fractions of different boiling ranges, each of whi...   Vacuum Distillation Unit Vacuum Distillation Unit (VDU): further distills the refinery process units   from the bottom of the crude oil distillation unit. The vacuum distillation is performed at a pressure well below atmospheric pressure.   Diesel Hydrotreating Unit Diesel Hydrotreating Unit (DHT): uses hydrogen to desulfurize the naphtha fraction from the crude oil distillation or other units within the refinery.   Semi-regenerative Reforming Semi-regenerative Reforming (SRR): used to convert petroleum refinery naphtha distilled from crude oil (typically having low octane ratings) into high-octane liquid products called reformates, which a...   Fluid Catalytic Cracking Unit Fluid Catalytic Cracking Unit (FCC): under the action of he...

Isomerization Unit

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  Isomerization Unit : converts linear molecules such as normal pentane into higher-octane branched molecules for blending into the end-product gasoline. Also used to convert linear normal butane into isobutane for use in the alkylation unit.   Application of isomerization in petroleum industry : 1. a key equipment in producing clean gasoline   2. an important method for oil refinery factory to increase light fraction octane number.   Advantages of Isomerization Unit: 1. Advanced processing method   2.  Short delivery time and economical price.   For more information   about pcc china , please feel free to contact us!

Heli-Pak, Distillation Column Experimental Packing

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  Heli Pak   is a particle type packing and can be "poured" into any laboratory or pilot scale column. Easily removed for replacement or cleaning.   Special Features of DISTILLATION COLUMN EXPERIMENTAL PACKING: LOW H.E.T.P. - Lowest reported for random packings. HIGH EFFICIENCY - Holdup per plate for a given distilling rate gives high efficiency and optimum all around performance. NON-CHANNELING - Furnished in larger column diameter because of its capillary liquid redistributing action. POURS EASILY - Maximum effectiveness requires no laborious or critical filling techniques. LOW COST - Economical to use on a per plate and per distillation basis.   Available in Three Sizes SIZE "B" - 2.5 x 3.5 x 2.5mm - A larger size packing with high capacity and low pressure drop.   Specially designed for use in columns 25mm I.D. and larger. For operation at atmospheric and reduced pressures. Free space is 84.   SIZE "A" - 2.5 x 1.5 x 2.5mm - A balanced all purpose packi...