Our Services
Engineering Service
Over the past two decades, PCC has completed thousands of design projects in many fields worldwide. We take saving costs, adding values and sustainable development as our service standards while trying our best to meet client requirements. PCC provides a portfolio of engineering service to our clients, include but not limited to:
• Process simulation
• Operation simulation
• CFD study
• Feasibility study
• Basic engineering
• Detailed engineering
• Equipment design
• 3D design
Maintenance
PCC applies our wealth of knowledge and experience with modular refinery and gas processing units operations, project management, advanced engineering technologies and safety management, and brings direct benefits to clients. Normal operations and maintenance program does not include turnarounds and major equipment repairs or replacement requiring additional specialists.
PCC provides brand new process units and we offer our clients the option of using refurbished process equipment with a warranty equal to new equipment since using new process equipment can result in substantial cost savings and accelerated completion schedules when compared with new equipment.
Modular refinery or modular gas processing unit is designed to be transported by land or sea to any location. The equipment is fabricated in the same configuration as the process unit site plan. After completion of testing, the equipment is disassembled, packed, shrink‐wrapped, and shipped from the our manufacturer's facility to project site.
All equipment will be placed on steel frame skids (modularized) by PCC before shipment. The modularization process involves fabricating skids; installing the equipment; fabricating and installing piping; installing instruments; providing insulation and jacketing of high temperature piping and equipment; installing electrical components such as lighting, wiring, MCC, etc.; and painting all steel components. All skids and equipment (except the heater) are pre-assembled prior to shipping to verify proper fit. Dimensions and weight of the units meet the requirements of rail and road transportation, assembly can be performed by automobile cranes. Modular construction reduces the amount of installation works, ensures high speed and quality of the unit assembly.
PCC will supply personnel to advise with respect to equipment installation, commissioning and initial startup.
Commissioning includes inspecting all process, mechanical, instrumentation and electrical components to confirm readiness for startup. Startup includes slowly feeding crude oil into the process equipment and heating/ramping up flow until maximum capacity is reached and all adjustments for correct operation are finished. A test run of the refinery unit is then performed to confirm achievement of the equipment requirements. Client will be responsible for all labor, consumables and operations/maintenance costs during startup and during regular operation.
Modular Refineries and gas processing units require a minimum amount of operating personnel since their automatic operation can be monitored and controlled remotely through a SCADA system and the operators digitally alerted of any alarms.
The unit allows a single operator to restart the plant from a cold start in less than four hours and have the plant in full operation.
PCC's advisory personnel will advise client's local technicians and operators with respect to, and will demonstrate basic fundamentals of, successful plant operations during the commissioning process. Such training will include the following:
- Control Software Training
- On-the-Job Controls Training
- On-the-Job Rotating Equipment Training
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