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PRECISION MOLDS
https://www.fangling-precisionmold.com/products/precision-molds/
Our plastic injection moulding process produces custom - rapid prototypes and end-use production parts in 15 days or less. We use aluminium moulds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock more than 100 different thermoplastic resins.
As a precision molding company, we provide precision mold services, international precision molds, precision moulding and moulds, precision plastic injection moulding, precision molds, stamping components, etc. For more information, please feel free to contact us!
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https://www.fangling-precisionmold.com/uploads/image/20221025/10/precision-molds_1666664902.jpg
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PRECISION PLASTIC INJECTION MOLDS/TOOLS
https://www.fangling-precisionmold.com/products/precision-plastic-injection-molds-tools/
When it comes to custom injection molding, precise moulds and precision equipment are required for precision molding or PIM. Among the topics covered in this blog are general ideas, specific traits and qualities, as well as specific options for plastic materials, precision moulds, and plastic injection machines.
Types of Precision Plastic Injection Molds/Tools
Precision injection, an custom injection moulding technology, makes it difficult to meet the requirements of an injection moulding machine and the typical injection moulding process. Both "conventional injection moulding" and the concept of "precision injection moulding" are separate. High-precision plastic components may be used instead of metal ones in instrumentation and electronics because of the rapid expansion of polymer materials.
PRECISION INJECTION MOLDING BENEFITS
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Quickness and Cost-effectiveness:
Using injection precision mould is a very simple process that can be easily automated, resulting in a high degree of efficiency. Producing goods in less time means more profits, as well as lower prices.
The fact that plastic is lighter than metal and other common components does not diminish its strength. Because of this, some manufacturers think that converting metal into plastic is a better option than just replacing metal or steel components with plastic ones.
Injection moulded products have higher quality because of their accuracy and consistency. Comparatively, the dimensions generated by other plastics production processes are quite high in precision mold parts. Data-driven precision moulds techniques and resources may also contribute to the overall quality of a component.
CAD, CAM, and SolidWorks are easy to integrate into the injection moulding process, making design compatibility a breeze. It's worth noting that although this technology may be used to make simple products, it can also be used to make complicated ones and components that need to be manufactured to exacting standards, such as in the automotive industry.
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Modifiable Tones Include:
Colorant manufacturers can produce a vast spectrum of hues and shades, making it possible for them to create almost any shade or effect.
Personalization Options for the Product:
More than 15,000 polymers are available for purchase and usage in order to achieve the desired functional effects. Glass fibres and UV protection may be applied to things that will be exposed to the sun in order to enhance their longevity. For this reason, both of these modifications have been made for precision mold parts.
Injection moulding produces extremely little waste due to its precision and efficiency, and any leftover material can frequently be recovered. In doing so, this helps the method's long-term viability.
There are many custom injection molding companies, but we are one of the best choices for you. For more about plastic injection mold design, contact us.
If you need any kinds of precision plastic molding, please contact us, as a professional precision molding company, Fangling is willing to offer you high quality products.
图片链接
https://www.fangling-precisionmold.com/uploads/image/20221103/15/injection-mold-assembly.jpg
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Stamping Mold Parts
https://www.fangling-precisionmold.com/products/stamping-mold-parts/
Stamping — also called pressing — involves placing flat sheet metal, in either coil or blank form, into a stamping press. In the press of stamping components making, a tool and die surface form the metal into the desired shape. Punching, blanking, bending, coining, embossing, and flanging are all techniques of producing oem stamping metal parts / oem sheet metal stamping parts used to shape the metal.
DESCRIPTION OF STAMPING PARTS
What Are The Steps In Stamping?
Common Metal Stamping Processes
Blanking. When required, blanking is the first step of the stamping process.
Piercing. If precision mold parts require slots, holes, or other cutouts, piercing can be employed.
Drawing.
Bending.
Air Bending.
Bottoming and Coining.
Forming.
Pinch Trimming.
DETAILS OF STAMPING PARTS
Can Steel Be Stamped?
One of the most commonly used metals for metal stamping is steel. However, not all steel alloys are alike, and each type has its own unique qualities. Selecting a steel alloy for a metal stamping project depends on the application's specific requirements.
As a precision molding company, we provide precision mold services, stamping oem, stamping plastic parts, stamping die parts, precision plastic molding, etc. For more information, please feel free to contact us!
图片链接
https://www.fangling-precisionmold.com/uploads/image/20221024/15/cmm-stamping-parts.jpg
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Standard Mold Parts
https://www.fangling-precisionmold.com/products/standard-mold-parts/
We provide DIN(Deutsche Industrie Normen) standard mould parts of high quality to our customers. The mold standard parts are applied to all kinds of mold base and mold holders. As a professional precision mold supplier, we will provide good services to satisfy different requirements.
DETAIL OF STANDARD PARTS
Quality Control of Standard Parts
1. We have self-governed inspection Dept.
2. All our QC have more than years detection experience
3. Guarantee each parts have inspected before shipping
4. Advanced measurement equipment
Advantage of mould base parts
1. ODM&OEM
2. Import materials (from Japan,Sweden.)
3. Precision machined parts general tolerance 0.005mm-0.002mm
4. Accuracy for grinding:0.001mm
5. Accuracy for EDM : 0.002mm
6. Angle clearance:R0.03mm
If you need any kinds of high precision mold, please contact us, as a professional precision moulding company, Fangling is willing to offer you high quality products.
图片链接
https://www.fangling-precisionmold.com/uploads/image/20221024/17/injection-molding-spare-parts.jpg
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Threaded Mold Parts
https://www.fangling-precisionmold.com/products/threaded-mold-parts/
A thread is a continuous helical ridge formed on the inside (nut) or outside (screw) of a cylinder. This ridge is called the crest. Between each crest is a space, called the root. Threads are set at an angle to the axis of the bolt or nut. We provide quality threaded parts.
DESCRIPTION OF THREADED PARTS
What Is Thread's Function?
Thread is a sequential flow of tasks within a process. There can be multiple threads in a single process. A thread has three components namely Program counter, register set, and stack space. Thread is also termed as the lightweight process as they share resources and are faster compared to processes.
DETAILS OF THREADED PARTS
Internal And External Thread Design Tips
Depth and diameter are important considerations for designing industrial threaded products. For instance, long thread sections are rarely necessary. Since most of a part’s stress is placed on the first three threads, having more threads isn’t beneficial beyond a certain point.
It’s also important to pay attention to the various diameters involved in thread design, like the major thread, minor thread, and the diameter of the pilot hole. If you have a pilot hole that has the same diameter as the major thread of the mating screw, the mating hardware will not engage with the hole.
To avoid pain points like these, ensure that any thread’s pilot hole allows for appropriate tap engagement. Most CAM programs have features that will be able to help you determine the right measurement.
If you need any kinds of precision mold, please contact us, as a professional precision moulding company, Fangling is willing to offer you high quality products.
图片链接
https://www.fangling-precisionmold.com/uploads/image/20221024/15/adjustable-screw-plate-die.jpg
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Trial-Run Molding
https://www.fangling-precisionmold.com/products/trial-run-molding/
A mould trial is a process by which a new mould is optimised in order to produce the desired products as efficiently as possible. This makes it one of the most important aspects of injection moulding.
DETAIL OF TRIAL MOLDING
Trial Molding Process
Set barrel temperature according to recommendations from the material supplier. Middle of recommended in front and lower end of recommended in back, if don’t have date sheet, reference from mold flow report. Record actual melt temp with air shot method. If the customer is to attend the trial, the material data sheet should be printed and present at the machine.
Set mould temperature to the middle of recommended temp span, if don’t have date sheet, reference from mold flow report. Also, make sure the actual mould temp is right during production.
Set clamping force according to Moldflow report, or max clamp of customer specified machine.
Set holding pressure to 0 at first.
Increase the shot size gradually until parts are ~90% full. Check cavity variation. If more than 7% cavity variation, write down in page and mark as the issue needs to improve
Increase the shot size until parts are 100% full, parts can be sink but not short. If the injection plastic parts have flash, burns or air traps, write down in paper comment as the issue needs to fix
Set shot size to 97% full, should be done including an estimated holding time.
Set holding pressure to ½ the actual injection pressure.
Runoff samples and mark them trial number and date, this is very important information for us to find which samples are from the previous trial time, quantity according to customer requirements if parts are ok. 1 balance shot and 2-3 runners should always be sent together with the samples.
If you need any kinds of precision mold, please contact us, as a professional precision molding company, Fangling is willing to offer you high quality products.
图片链接
https://www.fangling-precisionmold.com/uploads/image/20221024/17/mould-trial.jpg
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Wire Cutting Mold Parts
https://www.fangling-precisionmold.com/products/wire-cutting-mold-parts/
We are an unparalleled name in offering a wide gamut of precision wire cutting parts. These wire cutting parts are amongst the most desirable and reliable products in the industry. The offered spare parts are manufactured using the best grade raw material under the supervision of highly skilled professionals. The cutting edge technology of our production facility enables us to manufacture products in the best possible manner. Our precision wire cutting parts are provided at competitive rates.
DESCRIPTION OF WIRE CUTTING
What Is Wire Cutting Process?
In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically deionized water.
What Is Wire Cutting Machine?
Wire EDM machine made by our precision mold factory uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode).
If you need any kinds of precision injection molding, please contact us, as a professional precision injection molding manufacturer, Fangling is willing to offer you high quality products.
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